Lean Certification Program in Japan , June 17th - 21st  2012

Lean Certification Program in Japan , June 17th - 21st 2012


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About The Event


Lean Certification Program in Japan

June 17th - 21st, 2012



The Toyota Production system is considered to be the final production control method, which has led Toyota Motors to be the most competitive motor company in the world.  Every company in the world today is interested in whether to implement the Toyota Production System to their system.  



  • To Study the Background and Structure of Toyota Production System
  • To Analyze and Solve any Problems Participant's May have Together.
  • To have a Tour of The World's Highest Level Factory.
  • To Learn about Japanese Culture
  • To Allow for Communication Between Fellow Seminars Members



Arrive in Nagoya Centrair Airport, Transfer to Hotel, Tour Orientation, TPS, Seminar & Welcome Party. 

DAY - 2 TO DAY – 4

Factory Visits :- TPS Dojo Workshop1, Workshop2, Toyota Motor, AVEX,TOTO, Discussion with Ex-Toyota Experts , Standard Work in TPS, Assembly Plant Kanban System, Evolving Management, Kaizen Activities. Discussion with Expert, Certification Ceremony, Nagoya Infra Activity Nagoya Castle

DAY - 5 

Depart from Nagoya Airport.


DOJO Workshop Consultant Profiles

Consultant : Zenji Kosaka

At Toyota Motor Corporation KOSAKA, he held a managerial position in both Machinery & Production Administratio Departments of Honsha (head office) plant. He was Vice President and President,&  then Honorary Chairman.

He was trained by Mr. Taichi OHNO, a pioneer of TPS (Toyota Production System), from the system’s infancy and had the opportunity to put the theory into practice. To KOSAKA, who continues to pursue the principles of TPS, the driving force of ‘Kaizen’ (continuous improvement) has always been people. His motto goes like this – “if you want someone to work, show him how to do it, explain it, let him try it, and don’t forget to praise him if he does a good job”. He is also an expert in machining and assembly. He has done implementation of integrated production of machining and unit assembly by connecting them directly.


Consultant : Hiromitsu Hayashida

HAYASHIDA was Manufacturing Manager and Deputy General Manager at Tahara Plant while at Toyota Motor Corporation. He then held a position of  Director at Gifu Body Industry Co., Ltd and of Executive Director at Horie Metal Co.Ltd.

A TPS specialist. His expertise lies with welding and assembly technology. He promotes Kaizen (continuous improvement) that comprehensively encompasses entire factory operations including procurement and production control. He is well-versed in giving advice to different types of factories and plants. He has practices and supervised various Kaizen activities based on the Toyota Production System. Actively participated internal training courses for the Toyota Production System and participated in practice and instructed for various Kaizen activities.



Single Delegate Fee is Rs.2,00000/-

Non Refundable Deposit Rs. 50,000/-  due upon registration

Final Payment within 7 days of Registration or before the Last date whichever is earlier.  Last date of Registration along with all fees 10th May 2012


a)    Transportation from airport in Japan to hotel at arrival (time decided by organizers)

b)    Expenses other than the above indicated have to be borne by the participant.


The Fee Includes

(It includes Accommodation for 4nights, 4breakfast, 4 lunches, 4 dinners, Transportation from Airport to hotel and to Airport during the tour including company visits, Seminar materials and Interpreter fee).

What is not included: -

Travel to and from Japan (Airfare), Travel insurance Incidentals (telephone calls, additional drinks, laundry, etc)



  • Group size 20 people only.
  • Participation on Invitation only.
  • Participation on first come first serve basis.
  • Participation subject to approval by the Host Company/ Plant.

Last Date of Registration: - 10th May 2012 - Single Delegate Fee is Rs. 2,00000/-

(It includes Accommodation for 4 nights, 4 breakfast , 4 lunches, 4 dinners, Transportation from Airport to hotel and to Airport during the tour including company  visits, Seminar materials, Interpreter fee). Non Refundable Deposit Rs. 50,000/- due upon registration. Final Payment within 7 days of Registration or before the Last date whichever is earlier.

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