Workshop On 7QC Tools

Workshop On 7QC Tools

 

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    Which includes refreshments, Lunch, reference material.

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About The Event

Introduction:

Problems in the production environment are complex and deep rooted which demands a continuous problem solving attitude. The people who experience the problem’s consequence are likely to have a better understanding of the problem and its related conditions. These types of complex problems can be best resolved by using the Systematic problem solving approach which uses the 7QC Tools to gather and analyse data for interpretation & to make decisions. Hence these problem solvers should have an in-depth understanding and hands on experience in these 7QC tools for better resolving the problem. Departing from traditional teaching method of 7QC Tools, this training programme aim is to train the participants in 7QC tools in MS Excel & make conclusion with suitable exercises.

 

 

Course Content:

 

Introduction:

- Systematic Problem Solving process using PDCA cycle 
- What are the 7QC Tools?
- Understanding basics of Statistics

 

7QC Tools & its applications

Tool 1 : Check Sheet for data collection

 

  • Various types of check sheets
  • Choosing suitable type of check sheet
  • Exercises for Check sheet

 

Tool 2 : Pareto Diagram to prioritize problem

  • How to prioritize what problem to work (80/20 rule)
  • How to construct Pareto Diagram
  • Exercises for Pareto Diagram

 

Tool 3: Histogram to analyse distribution of data

  • Characteristics of Histogram
  • How to construct a Histogram
  • How to interpret Histogram
  • Exercises for Histogram

 

Tool 4: Graphs for presentation & monitoring progress

  • Type of graphs, & different uses
  • Flowchart & its purpose
  • Exercises for Graphs

 

Tool 5: Cause & Effect (Fishbone) Diagram to identify possible root causes

  • Characteristics & application of Cause & Effect diagram
  • How to construct a fishbone diagram.
  • Brainstorming – Various types & procedure
  • 5Why questioning technique for Root cause analysis
  • Exercises for C&E Diagram

 

Tool 6: Scatter Diagram to study the relationship between different parameters

  • Characteristics and application of Scatter diagram
  • How to construct a scatter diagram
  • How to interpret Scatter diagram
  • Exercises for Scatter diagram

 

Tool 7: Introduction to Control Charts (for Process monitoring)

  • Different types of Control charts
  • Special & Common causes in Control chart

 

Case Studies

  • Making a quality improvement decision
  • Using PDCA approach to problem solving
  • Quality Team improvement (QCC) Activities

 

TRAINING OBJECTIVES

  • In-depth understanding of  7QC Tools
  • Learn how to construct the tools(manually and by using MS Excel)
  • Learn how to interpret and make accurate decisions using the correct tools
  • Learn how to solve problems effectively using a Step by Step approach of Systematic problem solving process – QC story method
  • Understand Quality control circle(QCC) & team dynamics in solving problems
  • Be able to use the tools and methods to solve problem back in their workplace

 

Facilitators Profile

PS. Vijay is a corporate trainer and has more than 15 years of experience in various Auto OEM & Auto ancillary industries. He is a Graduate in Industrial Engineering and Postgraduate in Applied Psychology. He worked for major corporates like Renault Nissan India, Ford-Visteon Lucas TVS, Rapid Auto systems etc.He is a certified JIT Trainer & 6Sigma Greenbelt holder. He has wide working experience on Industrial Engineering, Lean implementation, Plant layout & Greenfield projects. He was member of Taskforce for implementation of CMMI L3 for Renault Nissan Technical centre. He has extensive knowledge on 5S, Kaizen, JIT/Lean manufacturing, TQM, Hoshin Kanri, Problem solving-7QC Tools & Industrial Engineering techniques. He himself carried out many Problem solving (QC Story) projects and 6sigma projects. He has conducted numerous in-house and external training programmes in SPS-7QC tools, JIT & Lean manufacturing etc. He has also conducted many Soft skills training programme in various institutions ,colleges and Corporates. Recently he has conducted 2days training programme on ‘Problem Solving & 7QC Excel workshop’ at Daimler – Orgadam plant, Chennai.

 

 

TRAINING METHODOLGY

Interactive lecture for explaining the 7 QC Tools concept & participants will be given adequate exercises to practice in MS-Excel. For every exercise, trainer will visit individual laptop to ensure that participant is able to construct the tools in excel independently.

Note – Please bring your laptop for the workshop (mandatory).

 

Participants levels:

  • Executives, Engineers & Supervisors
  • Team (Project/SGA/) Leaders & Members from manufacturing & Service areas
  • 7QC Tools is a foundational course for all Six Sigma learners

 

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