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Based on profound wisdom 'To err is human' & 'Prevention is better than cure'; Poka yoke is a technique driven approach to achieve Zero Defect Quality.
Although being an Industrial Engineer, Mr. Shigeo Shingo, the founder of Poka Yoke realized the limitations of statistical techniques & devised a three step process of ZQC (Zero Quality Control) consisting of:
The common sense approach relies primarily on machine vigilance rather than human vigilance because machine never sleeps!
The aim is to:
It is a system of techniques, which uses simple, low cost, fast, effective Poka Yoke devices to inspect automatically for errors or defective operating condition. Poka Yoke finds application not only in manufacturing processes but also in service processes, office administration & transaction processes.
Due to proven results, even the standard ISO/TS16949: 2002(E) includes under clause 220.127.116.11 - 'The organization shall use error-proofing methods in their corrective action process.'
Who Should Attend?
Machine & Equipment Operators, Supervisors, Officers, Engineers & Managers or anybody interested in Poka Yoke.
After attending the course the participants shall be able to apply Poka Yoke in their own operations. Typically within a week they achieve 70-80 % reduction in defects with little or no capital investment.
38 years of experience in Maintenance management in Tata Motors. Authorized trainer for TPM Consultancy, Quality Circles Activities, Kaizens, PokaYoka, Safety best maintenance practices, Asset management, 5S, SCM etc. He headed entire Plant level TPM implementation activities.
Post Diploma in Material Management, Diploma in Mechanical engineering
Medium of Instruction: English, Hindi & Marathi.